automatyka@michale.pl 
692 114 113
Robotisation of welding
We design and install complete robotic welding stations using SIASUN robots.
• Certified SIASUN distributor
• 14 years’ experience in mechanical engineering
• Comprehensive welding automation
• Commissioning, training and maintenance
Take a look at our projects
See how MICHALE Automatyka is automating welding.
All the materials shown here are examples of actual projects carried out for our clients.
Robotisation in 60 seconds
See robotic welding stations in real-world working conditions
Selected projects
POS-MET Welding Tables
Robotic workstation for welding table legs
We designed and commissioned a robotic workstation for welding table legs for POS-MET Welding Tables. The project was based on a SIASUN SR12A-12/1.46 industrial robot, a Megmeet Dex2 500A welding power source, an automatic safety cell and a dedicated workpiece clamping system. The station has increased production efficiency, ensuring high repeatability and quality of the welds produced.
- SIASUN SR12A-12/1.46 welding robot
- Megmeet Dex2 500 A liquid-cooled robotic welding power source
- Dedicated rotary positioner
- Automatic workpiece positioning and clamping system
- Automatic burner cleaning and maintenance station
- Dedicated robotic cell
- A comprehensive security system
Gdańsk University of Technology
Welding Laboratory
Installation of a robotic welding station at the Welding Laboratory at Gdańsk University of Technology. The MICHALE Automatyka team carried out a project involving the supply, integration and commissioning of a complete robotic station designed for teaching and research purposes. The station enables students to gain practical experience in the automation of welding processes, the programming of industrial robots and the integration of robotic stations.
- SIASUN SR25A-12/2.01 welding robot with a reach of 2010 mm
- the MEGMEET Megawave 500 HTR welding machine
- liquid-cooled (500 A)
- WB2L5 two-axis welding positioner with a lifting capacity of 500 kg
- a 3000 mm long robot track
- a welding cell measuring 4000 × 4000 mm, fitted with a safety system
TOK-POL Sp. z o.o.
Robotic workstation for welding railway axle journals
We designed and commissioned a robotic workstation for the surfacing of railway axles for TOK-POL Sp. z o.o. The project was carried out with a view to increasing productivity, ensuring process repeatability and maintaining the high quality of the welds. The scope of work included the design, construction of the workstation, installation, commissioning and operator training.
- Industrial robot SIASUN SR25A-12/2.01
- WB2L5 welding positioner (500 kg load capacity)
- Track width: 4500 mm
- Kemppi X5 FastMig 500 Pulse welding machine liquid-cooled
- Kemppi X5 Cooler 1400 Cooler
- The INSTOM safety system
- Security cell 4500 × 6000 mm
DANGUM Sp. z o.o.
Robotic flange welding station
We designed and commissioned a robotic flange welding station for DANGUM Sp. z o.o. Prior to implementation, the client was producing around 300 parts per day using traditional methods. Following the commissioning of our solution, output increased to 620 parts per shift, whilst maintaining high quality and full process repeatability, with the station being operated by a single operator.
- Industrial robot SIASUN SR25A-12/2.01
- Welding power source Megmeet DEX2 500A liquid-cooled
- A specialised device for clamping and stabilising a workpiece
- Passageway 2,500 mm
- Automatic safety cell, 4000 × 4000 mm
Comprehensive robotisation of welding
We design, build and commission robotic welding stations tailored to production processes – from concept and design through to implementation, training and maintenance.
Process analysis
We analyse the welding process, identify opportunities for automation and select the appropriate technological solution.
Comprehensive service
We handle the entire process – from the design and construction of the workstation, through commissioning, right through to maintenance and technical support.
Tailored solutions
We design each workstation with the process, the details and the client’s production requirements in mind.
Commissioning and training
We install and commission the workstation at the customer’s premises and train the operators and programmers.
Service and support
We provide a fast service, technical support, access to spare parts and assistance with the expansion and modernisation of workstations.
Proven technologies
We build test benches using SIASUN equipment and tried-and-tested components from reputable manufacturers.
What does the implementation involve?
DESIGN AND IMPLEMENTATION OF THE WORKSTATION
We design each robotic workstation individually, taking into account the manufacturing process, the type of components and the customer’s production requirements. We provide complete turnkey solutions, offering full support from design right through to the start of production.
A complete workstation may consist of:
- A SIASUN industrial robot tailored to the application.
- A welding power source and a full set of welding equipment.
- A specialised device for clamping and positioning workpieces.
- A welding positioner tailored to the process.
- A security cell that complies with current standards.
- Programming the robot and configuring the entire workstation.
- Installation, commissioning and process optimisation at the customer’s premises.
- CE technical documentation and operator training.
We carry out every project with a focus on high-quality welding, workplace safety and maximum production efficiency.
Why is it worth automating welding?
THE BENEFITS OF ROBOTIC WELDING
The introduction of a robotic welding station helps to increase production efficiency, improve welding quality and reduce the costs associated with manual labour. Robotisation ensures a stable process, greater safety and repeatability for every component.
- Greater productivity – the robot can operate in multi-shift mode, increasing the rate of production and minimising downtime.
- Lower production costs – automation helps to reduce labour costs and make more efficient use of production resources.
- Consistent welding quality – every weld is carried out with the same precision, eliminating errors resulting from manual work.
- Greater safety – the robot takes over the most demanding and dangerous welding operations, thereby improving safety for operators.
- A solution to the shortage of welders – the robot supports production and helps to maintain continuity of operations even when there is a shortage of skilled workers.
- A quick return on investment – thanks to increased productivity and reduced operating costs, the investment can pay for itself in a relatively short time.
SIASUN robots and 14 years’ experience in automation
As the sole certified distributor of SIASUN robots in Poland, we supply complete solutions for robotic welding. We combine state-of-the-art industrial robots with over 14 years’ experience in the design and construction of machinery and production lines.
We design, build and commission complete welding stations – from process analysis and design, through to manufacture and programming, right through to operator training and after-sales service.
Ready to Implement Welding Robotisation?
Get in touch with us to find out how SIASUN robots can boost production efficiency, improve welding quality and reduce costs at your company.
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Frequently Asked Questions
How much does a robotic welding station cost?
The price of a robotic welding station depends on the type of robot, the welding power source, the tooling, the safety systems and the degree of process automation. We quote for each project individually following an analysis of the customer’s requirements. Please contact us and we will prepare a free quotation tailored to your production needs.
How long does the implementation take?
The lead time depends on the complexity of the project and the scope of the workstation’s equipment. It includes design, construction, installation, commissioning and operator training. We will provide a detailed schedule once the project specifications have been finalised.
Will a robot replace a welder?
The robot does not completely replace the welder – it takes over repetitive and demanding welding tasks. The operator supervises the workstation, prepares the workpieces and checks the quality of the welds.
What types of robots do you use?
We design workstations using SIASUN industrial robots, for which we are the sole certified distributor in Poland. We select the appropriate robot model based on the process requirements and production volume.
Do you provide maintenance and training?
Yes. We provide a comprehensive service – from the design and commissioning of the workstation, through operator training, to after-sales service and technical support following implementation.
Do you design workstations to suit the client’s needs?
Yes. We design each robotic workstation individually, taking into account the type of production, the specific components, the technical requirements and the available space at the plant. This ensures that the customer receives a solution tailored to their needs.
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Contact details
Michale 88C
86-134 Dragacz
PL 
EN